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Module 08 – Sample Building, Prototypes & Industrialisation

Musterbau, Prototypen & Industrialisierung – Projektbeispiel 1
Musterbau, Prototypen & Industrialisierung – Projektbeispiel 2

ANKORATEC supports OEMs and Tier-1 suppliers from the first sample phase to start of production (SOP).
The focus is on technical assessment, industrialisation and validation of assemblies – with direct feedback into design and development.

Sample building & prototypes

  • Technical support of sample and prototype phases in the automotive environment
  • Assessment of components and assemblies
  • Analysis of deviations, tolerances and functions
  • Derivation of design optimisations
  • Support in design and maturity reviews

Industrialisation

  • Transfer from development to series production
  • Assessment of manufacturing and assembly concepts
  • Support in pre-series and zero series
  • Alignment with suppliers & manufacturing partners
  • Preparation and support of SOP
  • All measures are SOP-oriented and designed for stable series processes.

Series validation

  • Technical release support
  • Feedback of findings into CAD & documentation
  • Support in change processes
  • Stabilisation of series production in the launch phase

Our approach

  • Technical assessment instead of mere sample coordination
  • Industrialisation as an integral part of development
  • Early identification of series risks
  • Close integration of design, simulation & manufacturing
  • SOP focus in every project phase

Typical project results

  • Assessed sample and prototype levels
  • Documented findings & measures
  • Validated manufacturing and assembly concepts
  • Reduced risks in series launch
  • Stable transition into series production

Added value for the customer

  • Fewer surprises at SOP
  • Reduced change effort
  • Faster industrialisation
  • Higher process and product stability
  • Clear technical decision bases

Typical applications

  • Headlamps & rear lamps
  • Interior & exterior assemblies
  • Plastic and hybrid components
  • Series and pre-series projects
  • New developments & variants

Interfaces to other modules

  • Module 2 – Mechanical Design & Detail Engineering
  • Module 4 – Tolerance Management & Technical Validation
  • Module 5 – Thermal Management & Simulation (CFD)
  • Module 9 – Production Equipment & Fixtures

Sample building · Automotive prototyping · Industrialisation · Series launch · SOP · Automotive engineering · Pre-series

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